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An electric shaver factory in Drachten, Netherlands, managed by Philips, is participating in a European Union-funded research project to encourage the use of digital twins in manufacturing. Digital twins are virtual factories created using technologies like cloud computing, artificial intelligence, robotics, and blockchain to optimize production processes.

The goal of the project, called DIMOFAC, is to provide real-time data on the performance of machines in the real world on a virtual plane. This technology will help the European manufacturing sector, which is facing competition from international markets and stricter environmental standards within the EU.

The virtual factory concept is gaining traction in Europe, with companies like Airbus and Schneider Electric exploring digital twin concepts. DIMOFAC has developed a system called plug-and-produce, which allows manufacturers to simulate new configurations virtually and resolve any problems before implementing them in physical factories.

The plug-and-produce system will be piloted in five existing production plants across Europe, including the electric shaver factory, aerospace components fabrication in Ireland, and interactive screens production in Switzerland. Results are expected by the first quarter of 2024.

Another EU-funded project, FIRST, has also focused on digital factories. FIRST has explored how digital factories can increase efficiency in production facilities spread across multiple locations. The project has identified obstacles and developed strategies to address them, with a focus on collaboration and enhancing coordination between design and manufacturing.

Virtual factory technologies offer benefits on both business and environmental levels. By using digital models of production processes, companies can design products in one location and coordinate their manufacture and sale globally. Blockchain technology can connect stakeholders and facilitate efficient and flexible manufacturing processes.

Manufacturers can adopt virtual factory technologies gradually, based on their specific needs and resources. These technologies can also improve maintenance processes by collecting data from sensors and enabling timely repairs.

The European Union continues to support research and innovation in the manufacturing sector, recognizing the importance of digital twins in adapting to the fourth industrial revolution.

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